509th Maintenance Group Airmen 3D prints the mission to success

  • Published
  • By Staff Sgt. Sadie Colbert
  • 509th Bomb Wing Public Affairs

On an average Air Force day, Airmen with the 509th Maintenance Group research and engineering shop find themselves crafting and creating specific parts for multi-billion dollar aircraft to ensure the B-2 Spirit stealth bomber is mission ready. In the wake of COVID-19, the 509th MXG RE section has expanded its mission set to include reusable face shields.

The 509th MXG RE shop specializes in 3D printing and works with different units on base to create tools, discontinued parts or new machinery for specific mission needs.

Currently, the RE shop is working to make protective gear for the coronavirus pandemic, by posturing themselves to print more than 300 enhanced versions of 3D face shields being utilized by health institutes.

Just like private citizens within our community who support Airmen and medical providers with hand-sewn masks, the RE Airmen and 509th MXG leaders wanted to make an impactful contribution by providing reusable face shields.

“One of our Airmen came across an article talking about using the 3D machines to print out face shields, right away we knew we wanted to do the same thing for our community,” said Capt. Kenneth Pederson, the 509th MXG staff officer in charge.

The face shields the RE team created follow the U.S. Department of Health and Human Services, National Institutes of Health standards.

Staff Sgt. David Astleford, a 509th MXG R&E computer-aided drafting manager, said in order to keep the mask within the NIH’s standards, the modifications were kept slight, adding a foam piece on the forehead to provide more comfort and using an adjustable band verses an elastic rubber one. Once the 509th Medical Group evaluates the prototypes, the RE team will start their production and, for the first time, will be able to provide critical equipment locally to Johnson County Missouri medical institutes and the 509th MDG physicians.

“We don’t typically get to see in the impact of our products,” said Astleford. “Usually, we make a tool and then hand it off to the customer. It’s nice to see our products make a direct impact on the mission and the community.”

Whether it’s a part for the B-2 Spirit stealth bomber or a face shield safeguarding Team Whiteman’s healthcare providers, the 509th MXG RE gets their job done, so others can do theirs.